Integrating Bond Graph and Interval Models in Fault Detection and Isolation A. Stancu?? , B. Ould Bouamama? , J. Quevedo?, V.Puig? ? Polytech’Lille. L.A.I.L. Bat. Eudil 59655 Cité Scientifique Villeneuve d’Ascq Cedex France belkacem.bouamama@univ-lille1.fr ? Automatic Control Department - Campus de Terrassa Universidad Politécnica de Cataluña (UPC) Rambla Sant Nebridi, 10. 08222 Terrassa (Spain) {Joseba.Quevedo, Vicenc.Puig, Alexandru.Stancu}@upc.es Abstract - This paper deals with model based fault detection and isolation considering the effect of model uncertainty. Fault detection test relies on checking discrepancy between the measurements obtained from a monitored process and its model by generating a residual that should be zero in the ideal case when there is no fault and different of zero otherwise. However, when building a model of a complex system to monitor its behaviour, there is always a mismatch between the predicted and real behaviour. The predicted behaviour will be obtained using an observer. An approach to deal with this model uncertainty is to propagate parameter uncertainty to the residual obtaining an interval. While measured residual is inside this interval no fault can be indicated, on the contrary a fault should be indicated. On the other hand, fault isolation requires a set of those residuals provided by a set of analytical redundancy relations (ARRs) that could be easily generated combining bond graph model with structural analysis. The evaluation of those residuals in real time and their contrast with a fault signature matrix will allow isolating faults. And, finally, this approach will be tested pinpointing their benefits and drawbacks in the context of a complex industrial system: an intelligent servo-actuator proposed as a benchmark in the context of the DAMADICS European project. I. INTRODUCTION This paper deals with fault detection and isolation using analytical models represented using bond graphs and interval models. A bond graph is a graphical representation which highlights the power transfer through junction structures [Thoma, 1975]. The bond graph model is a very powerful tool used for modeling the dynamical systems since it is suitable for modeling multidisciplinary systems because of the universality of the language which is based on a few basic elements. However, when building an analytical model of a complex system to monitor its behaviour, there is always a mismatch between the modelled and real behaviour due to some effects are neglected, some non-linearities are linearised in order to simplify the model, some parameters have tolerance when compared between several unit of the same component, some errors in parameters or in the structure of the model are introduced in the calibration process, etc. One possible approach to take into account modelling uncertainty is to include all the uncertainty in system parameters during the calibration process using new set-membership identification algorithms producing not just nominal values but instead a confidence interval for every parameter of the model [Ploix et al., 1999]. A dynamic model with parameters with their values bounded in intervals is called an interval model. Model based fault isolation does not require a global model of the system but instead partial models that relate the available measurements. Each partial model represents relations between measured variables of the system and it is known as an analytical redundancy relation (ARR). These relations are satisfied (validated) in fault-free situation and not satisfied (invalidated) when a fault occurs. This allows us to detect faults on a process. However, an ARR can be invalidated not due to a fault but because of the modelling errors. This unexpected situation will generate many false alarms in our monitoring system. Then, any model based fault detection algorithm should take care of the modelling uncertainty in order to not confusing a fault with a modelling error, i.e. must be robust. ARR containing dynamic relations could be evaluated using a prediction or observer approach. In this paper, the observer approach is followed and combined with interval models using the so called interval observers [Puig et al., 2003a]. And, finally, this combined interval bond-graph model will be used to detect and isolate faults in an intelligent servo-actuator proposed as a benchmark in the context of the DAMADICS European project. II. BOND GRAPH MODELLING AND ARR GENERATION A. Monitoring system architecture A monitored system can be represented as shown in Fig.1. .....