FEM MODELLING AND OPTIMISATION OF DISC BRAKE WEAR Ridha HAMBLI, Daniel LEPADATU, Abdessamad KOBI & Alain BARREAU ISTIA - LASQUO 62, Avenue Notre Dame du Lac - 49000 Angers - France Phone: (0033) – (0)2-41-22-65-34 Fax: (0033) – (0)2-41-22-65-21 E-Mail : ridha.hambli@istia.univ-angers.fr ABSTRACT In disc brakes, the relative motion of the disc-pad surfaces may results in a loss of tool material through adhesive wear. This wear processes are initiated by the interfacial adhesive junctions that form in contact zone. As a normal load is applied, local pressure at the contact area become extremely high. Therefore, the surfaces adhere together. The friction between the sliding surfaces induces the generation of wear particles. The presence of particles with high hardness accelerates the wear by abrasion. The rate of wear is affected by parameters such as pad-disc material, velocity and temperature. The aim of this paper is to provide a finite element model allowing for the numerical simulation of the wear evolution within the brake disc-pad system during rotating.Copyright © 2003 IFAC Keywords: : Automotive, Disc brake, wear, Finite element, wear prediction