ACTUATOR FAULT-TOLERANT CONTROL IN A TWO D.O.F. PLANAR MANIPULADOR Claudio URREA Hassan NOURA Mustapha OULADSINE Laboratoire des Sciences de l’Information et des Syst`emes LSIS-UMR CNRS 6168 Domaine Scientifique de St J´erˆome 13397 Marseille Cedex 20. Universit´e Paul C´ezanne, Aix-Marseille III. France. claudio.urrea@lsis.org, hassan.noura@lsis.org Abstract: The aim of this paper is to show the ability of a controlled system to maintain control objectives, in spite of the occurrence of a fault. Fault-tolerance is obtained through controller reconfiguration of an industrial robot. Faultaccommodation is used to change controller structure to avoid the consequences of a actuator failure. Simulations of a Planar Robot Model, when it is placed in the same plane of the action of the gravity force are presented. The robot model includes several parameters usually discarded in current models, such as driving, non-linear friction, and gear trains, for an industrial-type robotic manipulator and its actuators. Keywords: Fault-tolerant control systems, actuator faults, robot modelling, robot simulation. 1. INTRODUCTION Many industrial robots are typically used to perform tasks such as arc welding, spray painting, laser cutting and debarring (Craig, 1986; Hu and Dawson, 1996). Because of this, high-speed and accuracy manipulation is one of the most important performance requirements of a robot manipulator. Such goals will not be achieved if the dynamic models are simplified (Arai and Tachi, 1994). On the other hand, in industrial systems for manufacture, faults have often lead to irregularities, accidents and even casualties (Paredis and Khosla, 1994; Noura et al., 2000a). Continued operation of these systems has both economic and safety implications. Every industrial system is vulnerable to faults that can lead to failure of the complete system, unless mitigating strategies are included at the design stage (Noura et al., 2000b). In automated systems, the goal of the fault-tolerance is to continue operation in spite of failures, if this is possible. A general problem has been that fault conditions could not be treated as an integrated part of system design. Therefore, automated systems to provide uninterrupted service, even in the presence of failures are required. Current fault-tolerant manipulator designs require the addition of redundant links i.e. redundant manipulators with redundant actuators (Ting et al., 1994; Groom et al., 1999). In this paper, we present results from simulations of the state equation model developed for an industrial-type robotic manipulator IBM 7535 B 04 and its actuators. The ability of a controlled system to maintain control objectives, in spite of the occurrence of .....